Forklift attachments can be easy to overlook, but they are essential in modifying the capability of your equipment. Depending on the task at hand, a particular forklift may or may not be best suited to get the job done. This is where attachments come in. With the right unique modification, it’ll not only be more convenient, but there will be more productivity. Below is a brief list of basic forklift attachments to offer you a better idea of what kind are out there and how they can benefit you.

Fork Positioners

If you’re looking to handle nonstandard material and must be able to adjust the distance between forks quickly, a positioner is a must. Fork positioners give the operator the power to adjust the forks to fit various pallet sizes quickly, efficiently, and safely. 

Side Shifters

If you’ve ever experienced a lot that wasn’t properly aligned with your forks, you probably aren’t alone. A side shifter allows the operator to adjust the forks from left to right without ever leaving the driver’s seat, making for an easy and safe transition without moving the entire forklift. 

Multi-Pallet Handlers

Everyone wishes they could successfully multitask. With a multi-pallet handler, you can. This attachment allows for multiple loads to be operated at the same time, scaling down your workload and getting it done in half the time it would’ve typically taken. 

Rotators

While traditional forks lift up and down, a rotator will be most beneficial when transporting bins or containers. Because of its ability to rotate and reposition, it’ll help in dumping or emptying the containers without the help of another operator. 

Forklifts help in the day-to-day transporting of materials, but there are many ways that they can be improved. Rather than taking up more time by needed extra operator assistance, consider investing in a forklift attachment that will result in faster and safer productivity!

Like other forklifts, electrical forklifts don’t use an internal combustion engine, instead, the trucks are powered by an electric motor. Using an electric forklift can be beneficial in terms of operating costs, performance, and environmental advantages. Below we have listed a few things you should know and could benefit from by going electric.

Maintenance

Operating and keeping up the maintenance on electric forklifts are much lower than that of the Internal combustion forklifts. Since the truck is battery operated, there are less moving parts to worry about. Besides checking motor cable connections and watering the battery, the electric trucks require little maintenance. 

Operating Costs

Electric forklifts operate on a rechargeable battery lasting up to 8 hours. By using an electric forklift, you are not spending money on fuel. On average the price for a gallon of propane ranges from about $2.00-$3.00. The average forklift needs about 8 gallons. For every electric forklift driven in your warehouse, you are saving at a minimum of $16 a day per forklift. This can get pricey over time. For companies looking to cut costs, switching to electric forklifts will be more cost-effective in the long run. 

Performance

As nice as lower operating costs are, performance is the top factor when looking at what forklift works best for your warehouse. Electric forklifts take advantage in this category as well. Due to their higher voltage and higher frequency charging system, the electric works more efficiently. 

Environment

Electric forklifts are mostly used indoors, or if weather permits, they can be used outdoors as well. Using electric forklifts immensely cuts gas emissions. Not only is this bad for the environment, but the employees operating and working near forklifts. 

Electric forklifts are lower in terms of maintenance, cost-effective, rank high in performance, and are better for the environment. From counterbalanced trucks, narrow aisle trucks, pallet trucks at Kion group we offer a wide range of products for your company. Click here for more information on electric forklifts at KION North America.

No one is ever too safe in a warehouse environment. Being cautious, alert, and knowing the proper safety measures to take when operating a forklift are key. In most cases, the basics to forklift safety are obvious–know the type of forklift you’re using, keep an eye out for pedestrians, and be aware of how much weight the machine is able to hold–but there are still a number of overlooked aspects of forklift safety that need to be addressed. We’ve compiled a list of the top five things that are commonly missed when operating this heavy machinery.

The Batteries

Not only are the batteries used to operate forklifts large, buy they are filled with acidic chemicals that are dangerous when in contact with the skin. The danger lies in the sulfuric acid that could be splashed as well as the fumes that are released during the process of changing. Because the batteries must be charged often, be sure to only do so in the designated charging station that holds all of the necessary materials to both prevent something from happening and handle it if it does. For more details on how to properly and safely execute a battery change for an electric forklift, visit The United States Department of Labor’s website. 

Lowering The Forks 

When a forklift is not being used, the forks should always be lowered rather than elevated. Once the forklift is parked in its designated spot, (meaning it isn’t blocking an entrance, exit, or pathway) double check the parking brake and lower the forks of the machine to the ground. There are many reasons for this, but the primary one is to protect pedestrians from tripping, harming themselves, or being blocked in. 

How To Carry Non-Symmetrical Loads

Forklifts are used for stacking, unstacking, and transporting heavy loads. The maximum weight that a forklift can hold varies, but the same rules for handling the transported goods are the same. Symmetrical loads are easiest to stack, so when combining multiple items that aren’t, pay close attention to how one item will transport next to another. Capacity, the lift’s position of gravity, and the shape of the items should all be considered. 

Using Indicators

Tilt indicators, load weight indicators, damage indicators–they are all important and should not be overlooked. Each of these indicators serve a purpose. For instance, a load weight indicator is meant to notify the driver that the maximum weight is being reached and/or the forklift is in danger of tipping over. 

Doing It Solo

Because a forklift operates as a one-man machine, it can be tempting to want to do everything on your own. That being said, having an experienced partner to help operate and signal the task at hand can both make it easier and help complete it faster. Whether it be directing, assisting with loading/unloading, or simply being an additional operator, having another body around to assist with forklift regulation will reduce hazards and prevent potential accidents. 

Even if you think you’re an expert forklift operator, there is never any harm in double checking that you have all of your bases covered. From carefully exchanging a battery to listening to the indicators signal that something is wrong, always be aware of your surroundings and remember the details that are often overlooked. For more information on forklift products, details, and quotes visit KION at http://www.kion-na.com.

Going green is more of a pressing issue now than ever, especially in spaces that are centered around manufacturing, technology, and energy consumption. It is incredibly important to be aware and informed of the supplies you’re using and the way in which you’re using them. In many cases, they could be negatively affecting the environment. Because warehouses are typically a ground for production and waste, it’s time to start making the switch to sustainable and eco-friendly methods. It’s time to go green.

Enforce Recycling

This one should be a given, yet it is ignored all too often. Having a system for recycling amongst employees is one of the simplest ways to positively contribute in how “green” an organization is. In the case of a warehouse environment, considering having various labeled bins throughout the space for different materials. While one bin could be dedicated to paper, another could be dedicated to glass, electronics, etc. There is no need for faulty equipment to wind up in traditional landfill. A little organization can go a long way. 

Go Electric

In a space that functions off of the use of devices and machines, it is crucial to consider what the power source for them is. Switching to electric power sources means two things: a decrease in cost and a decrease in emissions. It’s a win/win. The advantages of converting to an electronically powered forklift are endless. 

Clean Wisely

If you haven’t read the back of traditional cleaning products lately, then you should definitely do so now. The majority of products on the shelves are composed of harsh chemicals that eventually make it into the environment via rivers and streams, harming animals and polluting the water. They can also be toxic to your own employees through air contamination. For more details on the ways basic household cleaning products can damage the environment and decrease your health, this article breaks it down.

Fan It Out

If your energy bills are sky high and your employees are still feeling sticky, consider incorporating industrial fans into the mix. The air movement produced by industrial fans actually surpasses air conditioning, as they don’t take anything from the air, just circulate it. While you would be avoiding the costs of conventional air conditioning, you would also be decreasing overall energy usage by investing in a high volume, low speed (HVLS) fan. 

Landscaping

The materials used to build your warehouse can contribute to what occurs within it. Something to consider is both the location of your operations and the roof that is built above it. The more a location is centralized, the less employees and vehicles have to travel to commute to and from, reducing what is omitted into the air. Likewise, consider what roofing materials might decrease the temperature of your space. Is your roof reflecting sunlight or absorbing it? If you’re considering your options, think solar panels and their many benefits. 

KION North America is one of the world’s largest two leading leading manufacturers of industrial trucks and the largest manufacturers of forklifts, priding ourselves on innovative technologies, reduced energy consumption and low operating costs. While some transformations are more extensive than others, making the necessary steps to transform your warehouse into a green space is beneficial for everyone. Eco- friendly products and reusable energy are creating a lasting future, which is the ultimate goal of going green.

When it comes to shipping and handling techniques for commercial loads, quality stretch wrapping is a must. Similar to shrink wrapping, stretch wrapping involves continuously wrapping pallets with a film material to protect from dust, moisture, etc. Many companies run into paying excessive damage and accident fees on their products due to improper wrapping and packaging. Since loads can become easily damaged due to constant shifting and moving, proper stretch wrapping pallets can determine how effective your loads are shipped and sent to their destinations. Use these tips to perfect your stretch wrapping before you ship a load off. 

Tips on How to Stretch Wrap a Pallet Load 

1. Prepare Your Load 

Ensure that your load is properly stacked in a uniformed position and that they are supported by a durable pallet. Make sure that the contents in your load are as close as possible to avoid any spaces. Open spaces will make the stretch wrapping very difficult and ultimately ineffective. 

 2. Elevate 

A pro tip to keep in mind; by wrapping your load on a raised surface it makes your stretch wrapping a much simpler process. This process involves much bending and squatting, and having an elevated surface is easier on the technician’s back and legs.  An easier way to wrap the corners of your load is to have your pallet set an angle. 

3. Preparing & Starting the  Stretch Wrap 

Now that your load is prepared and ready, it is time to start wrapping. Start by grabbing your stretch roll or roll tool a tie some of the film around one corner of the pallet. Continue to wrap the base while going in a forward motion to stay clear of any risks or hazards. 

4. Start from the Base

This step is very pertinent in securing your base and avoiding content from falling off. Wrap your base several times for security and ensure that your edge of the film goes underneath the corners of the pallet. 

5. Work towards the top, then back down. 

Continue to wrap from the base upwards towards the top of the load. Each new layer should overlap the last layer by at least 50%. The weight of the load determines how many layers of film you use to wrap your load. Make sure that the amount of film stays consistent between at the base, middle, and top of your load. Once you have reached the top of your load, layer the film downwards. This will make the film pull down on the load and ensure more stability and eliminate the chance of the load shifting. 

6. Finish Wrapping

Continue to wrap downwards back to towards the base of the load to stabilize your load. Again, overlap each layer by 50%. Once you are done the wrapping, tear the film off with a sharp object. Press it on firmly to the load and fold the end of the wrap under a corner of the pallet so that it will stick firmly. Once everything is done, tidy up your area and prepare the load for shipping.

A forklift operator must always be considerate and aware of the dangers that can come with lifting, loading, and unloading materials. Hazards, blindspots, damaged floors are just a couple of safety concerns that can affect how effectively an operator can properly handle a load. To avoid injuries and maximize productivity, here are some tips that all of your machinists should be utilizing when operating forklifts.

While Loading

You want to ensure these things while you are still loading your goods.

• Make sure that the load weighs within the forklift’s capacity weight; It is not advised to carry a load that exceeds a forklift’s weight
• For even distribution and stability, spread forks as wide as possible
• Use the proper lift fixture for your load. Lift fixtures can include timber grippers, drum clamps, hydraulic scoops, etc. The correct lift fixture will make loading materials much easier and less time consuming
• It is best to  approach position and insert the forks into the load from a squared angle; this will help to minimize any damage
• Ensure that the load is as stable as possible; If the load seems unbalanced, drive the forklift with the heavier side facing towards you

While Carrying

Now that you have successfully loaded your materials, here are some tips to follow when carrying the load.

• Always keep the forklift 6 to 10 inches above the ground. This helps to avoid any potential hazards
• Be aware of your environment, especially if the floor is damaged or if you are going up/down a ramp
• If you have stacked the load too high and is blocking your vision, travel in reverse. It is also advised to have a spotter to increase visibility as well
• If you are going up a ramp, move forward. If you are going down a ramp, move in the reverse direction
• Do not speed

While Unloading

You have successfully transported the load to its correct area. Here is how you successfully unload it to minimize possible damage.

• You should also unload your load from a squared angle
• Check your surroundings to ensure the load will be safe and secure
• Allow at least 2 to 3 inches of clearance space
• Move slowly, tilt the load forward, then lower
• When you feel comfortable, lower the load 2 to 5 inches off of the floor if the floor is flat. If the floor is not flat or leveled, lift the forks higher to sustain a proper delivery