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Top Forklift Models and Why You Need Them

Although forklifts have been a staple in the material handling and logistics industry for over a century, the models on today’s market offer dramatic improvements in safety, carrying capacity, and fuel economy. With so many forklift models to choose from, it can be difficult and time consuming to decide which equipment is right for your facility. Linde, Baoli, and Dematic offer material handling equipment and supply chain solutions that can help your business increase its productivity and profitability.

Linde

A pioneer in technology and manufacturing, Linde has provided transportation and handling equipment for over 150 years. With its impressive history and reputation, it’s not surprising that Linde continues to provide outstanding machinery. Their electric truck models can easily navigate narrow aisles while the internal combustion counterbalanced pneumatic truck models boast unrivalled controllability. Linde’s quality models are durable and present a lower maintenance cost for managers.

Baoli

An internationally recognized brand, Baoli appeals to the economy segment with cost-effective, high quality forklifts. The forklifts can be purchased with diesel, electric, or LPG engines with load capacities ranging from 3,500 to 7,000 lbs. For the budget-conscious manager, the electric counterbalance sit-down truck provides comfort and an energy-efficient design. The internal combustion counterbalanced cushion tire truck exceeds the fuel efficiency standard for economy segment trucks. KION provides unmatched product support and a standard warranty.

Dematic

With its cutting-edge line of Automatic Guided Vehicles (AGVs), Dematic is revolutionizing the manufacturing industry. The robots, which are autonomous and fully mobile, can boost warehouse productivity and efficiency. With the ability to reduce product damage, AGVs can help your warehouse become more profitable and respond to labor challenges. Dematic AGVs are available in Standard, Hybrid/Series/Dual-Use, and Custom models for the tech-savvy warehouse. The Hybrid/Series/Dual-Use model begins as a manually operated Series vehicle from KION. Dematic adds a full automation pack to the vehicle that allows it to operate manually or as a top-of-the-line AGV.

KION North America is leading the industry by providing innovative forklift models that help businesses become more productive and more profitable. To learn more about our technologically advanced models, check out our Linde and Baoli forklift lines and tailored supply chain solutions from our sister company, Dematic,

5 Important Tips for Warehouse Efficiency

Warehouses often manage thousands of dollars worth of inventory that must be sent and received under tight deadlines. To ensure maximum efficiency, inventory must be labeled, sorted, and retrieved with speed and accuracy. An unproductive warehouse can damage customer or business relationships by wasting time and money. Thrive in today’s highly competitive environment with these five tips for warehouse efficiency.

Stay organized

Organization is key to smooth warehouse operations. A large team of employees managing a wide variety of inventory can quickly become disjointed if managers aren’t careful. Labeling all inventory is the first step of organization. Forgotten or lost items are wasting money and storage space if they cannot be easily located. All inventory should be organized in a way that is understood by employees and safe to access. When scheduling shifts, give employees half an hour at the end of their day to clean up and finish order processing before leaving. This helps your warehouse stay organized and keeps workers on the next shift from becoming confused.

Prioritize high volume inventory

Top-selling items should always be located near the front of the warehouse and within easy reach of the picking team. If a new item becomes a top seller, make sure your team is aware of its location to save time searching through the warehouse. Consider storing less popular items toward the back and relocating them if performance continues to diminish. Color coding orders or pick lists to reflect high- or low-volume inventory can help employees quickly locate and package the materials that are valuable to customers.

Train managers in quality control

If a customer receives the wrong item, it could potentially damage your business’ reputation and can cost time and money fixing. Quality control is a safety net that all managers should practice. Double-check all orders by comparing the picked item’s SKU number and quantity against the order the customer placed. Quality control also involves evaluating the item for damage to make sure the customer receives an order in the expected condition.

Utilize technology

Radio-frequency identification tracking has become integral to many warehouses. It allows you to digitally track all incoming and outgoing inventory while dramatically saving labor. Another option is voice-enabled technology that is incorporated into your warehouse management without any modifications to your WPS. Voice enablers improve inventory control and can be used in various operations including shipping, returns, and receiving. Other technology such as digital twins can help you manage your warehouse more efficiently and provide better customer service.

Designate a damages bin

To prevent damaged items from returning to shelves and accidentally getting sent out to a customer, make sure that employees have designated a section to dispose of damaged items. It is also important to make sure that this section is accessible to the managers or employees who are running quality control on inventory. The more simplified this process, the more quickly inventory can be checked and disposed of if needed.

The team at KION North America is helping businesses grow and operate more efficiently by providing warehouse managers with outstanding forklift models from our Linde and Baoli product lines and tailored supply chain solutions from our sister company, Dematic.

How Data, Automation, and Regulations Are Changing Manufacturing

The enormous demands of e-commerce are driving manufacturing plants to continuously expand storage capabilities and pick, slot, and load products faster. The cold food industry has always faced unique challenges when delivering to customers, but it has grown more complex in an age of quick turnover and delivering meal prep kits directly to a customer’s door. In addition to the refrigerated foods sector, other manufacturing industries are streamlining data analytics, automation, and improved safety regulations into their day-to-day operations.

Analyzing data

Data analytics have become a huge part of warehouse operations. The information collected influences the vast majority of management decisions. With data, managers can modify distribution centers according to customer purchasing habits and preferences. Additionally, data can highlight inefficiencies in picking and slotting strategies. Managing a fleet of wireless forklifts and collecting data from robot and AI systems can be expensive, but this technologically-driven practice provides unmatched insight into warehouse operations. Increased demand for products and their fast delivery means that warehouse managers will have to improve current sorting, picking, and slotting systems. Data analytics are the backbone of this advancement.

Incorporating automation

Automation is becoming a fixture of nearly every industry, and manufacturing is no exception. With automation, warehouses can operate 24/7 without compromising efficiency or productivity. Automated storage retrieval systems maintain a database of product locations that is updated in real-time. When the system receives a directive to ship out a particular item, it can quickly and accurately find and retrieve the product. Using radio-frequency identification (RFID) technology, products in the warehouse are assigned a tag identifying both the item and its location. Automated systems can read the radio signals emitted by the products which leads the AI directly to the item it needs. Although expensive, automated systems have a lower margin of error and can operate for significantly longer hours than a human employee.

Developing regulations

Protecting the health and safety of workers is one of the most important aspects of the manufacturing industry. “There will be more workplace regulations considering the harsh environment, leading to worker fatigue due to heavy protective gear to combat the cold,” said Bob Hasenstab, general product manager at the Summerville, S.C. branch of KION North America. “Use dedicated ‘stay in’ equipment with freezer cabs that allow operators to work a full shift without more stoppage time. These heated cabs have features like dual-pane, shatterproof windows, heating strips with block-outs for scanners, heated seats, insulation and energy saving systems.” In an effort to increase employee comfort and productivity, many warehouses are adding heated seats, floorboards and drive handles to cabs.

KION North America is a member of the KION Group–a global leader in industrial trucks, related services and supply chain solutions.  We offer an impressive line of industrial forklifts including Linde and Baoli. Our sister company Dematic offers a comprehensive range of intelligent supply chain and automation solutions. For more information visit us at our website.