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Forklift Capacities: How To Choose The Right Truck For The Job

With so many truck options out there, choosing the correct truck for the application can seem like a daunting task.  To enhance productivity, as well as promoting safety, selecting the appropriate truck for your operation can affect multiple layers of your supply chain.  Below we discuss tips to consider in choosing the right truck for the job.

Understanding Lift Capacity

When considering a forklift for your application, you must first look at lift capacity.  Trucks can range anywhere from 3,000 to 70,000 lbs. and offer a multitude of designs to aide in efficiency.  Each forklift has its own data plate where you can find the rated capacity.  Depending on the way the load is carried, and the weight is distributed, will change the amount of weight the forklift can safely carry. 

Knowing a trucks lift capacity does not necessarily equate to matching product in pounds. For instance, if a forklift’s data plate specifies a lift capacity of 5,000 lbs. that does not necessarily mean the truck can carry any load of 5,000 lbs. Understanding the weight, size, and position of the load will better determine the type of truck needed. 

Some questions to consider when deciding on specific truck capacity needs:

  • Where will my forklift be used (indoors or outdoors)?
  • How heavy is my typical load?
  • What is the shape of my typical load?
  • What aisle clearance do I have in the warehouse?
  • How high do my loads need to be lifted?
  • How often will my forklift be used?

Factors that affect Lift Capacity

Center of Gravity

Most counterbalanced trucks have what is called a stability triangle.  The stability triangle is a three- point suspension system that incorporates two front wheels and the center of the steer axle that supports the truck.  When the truck is at rest, the center of gravity is within the stability triangle, however, when the truck is in motion (braking, accelerating and making turns) the center of gravity shifts. It is also important to understand that an unloaded truck can tip with the counterbalance weight as well as a truck transporting a load.  According to OSHA, “the load center is the distance from the face of the forks to the load’s center of gravity.  Many forklifts are rated using a 24-inch load center, which means that the load’s center of gravity must be 24 inches or less from the face of the forks.”  Additional issues that can affect the center of gravity is damaged product or loads un-securely mounted, loads that are off-center, and loads that are exceeding capacity. OSHA:  Load Handling

Attachments

Warehouse operations will often add forklift attachments to aid the needs of their operation.  However, before adding any attachment, operators must consider the affect adding an attachment will have on the trucks center of gravity.  The additional weight is not the only concern, as considering the horizontal and vertical center of gravities can also affect the overall lifting.  To ensure trucks are transporting loads safely, locating the forklift attachment’s data plate will assist in determining proper lift capacity.

Tires

Choosing a forklift, based on lift capacities, involves many more factors than what the data plate states.  Each part of the truck offers their own lift capacities and can directly affect the load you intend to carry.  For example, the type of tires on the truck will help determine lift abilities.  If the truck has small or larger tires, those details will come into play on calculating load size and may require a recalculation of center of gravity. 

There are plenty of other areas to consider and address when determining the appropriate truck options for your supply chain. Calculating lift capacities and considering additional attachments, can negatively affect center of gravity, and can be overwhelming for the operator to navigate.  That’s why our dealer partners are ready to help you find the right truck for the job. Contact any of our dealer partners today at a location near you!  KION NA Dealer Network

Operating A Forklift In Unpredictable Weather – Rainy Conditions

We have entered that time of the year where many are experiencing the unpredictability of mother nature.  Whether it be extreme spikes in temperature or the sudden torrential downpour, the weather can often catch us off guard.  When operating machinery, like a forklift, it is imperative to be alert on any given day, but especially when the weather takes a turn.  Below we highlight several tips and considerations for operating a forklift in the rain.

Eliminate Distractions

Keeping focused on your equipment and your surroundings should always be a priority while operating a forklift.  That means limiting the amount of outside distractions is crucial to maneuver the truck effectively and safely.  Make sure you are wearing proper attire while working in outside conditions so that you are protected inside your workspace.  For instance, not keeping your head covered can cause a decrease in visibility and focus, creating a potential hazard. Also, strong winds can be associated with heavy rains, so wearing water and windproof jackets and pants will also aide in protection and less distractions. 

To decrease the likelihood of taking your eyes off the road, it is a good idea to leave cell phones and audio devices off the truck.  Eliminating those appliances will help keep you focused on the job at hand.  In addition, keeping food and drinks out of the workspace will prevent the urge to take your hands away from the control deck, thus keeping you in control of your forklift.

Watch your Speed

Just as we slow our speed in our car during rainy weather, the same applies for maneuvering a forklift.  Even with the latest improved features on Linde trucks, of automatic acceleration and deceleration that deliver smoother transitions with speed, wet weather can still greatly affect the driving experience.  Operating the forklift cautiously, during compromised weather, will ultimately make you, the operator, more effective and efficient over the course of the day as well as decreasing the probability of an accident.

Be Alert to Driving on Multiple Surfaces

If you are operating between multiple terrains (indoor and outdoor applications) it is extremely important to be aware of the surfaces you are driving on.  When transporting loads back and forth from the yard to the warehouse, the inclination may be to increase speed since the surface you are driving on is now dry.  However, the wheels on the forklift will still be very wet and will make abrupt stops difficult.  Maintaining consistent, slower speeds, while transitioning from outdoors to indoors, will create a more secure logistical operation.

With the Linde internal combustion trucks, you can automatically rely on the ability of being prepared to deliver solid production in any weather condition. But with the Linde outdoor electric trucks, you’re also assured a precise and agile operating experience with Linde’s robust drive technology, backed by attentive traction control and precise navigation.

Baoli – A dependable, reliable utility truck at a great price

In the world of material handling, companies have many factors to consider when purchasing a forklift truck.  Businesses want forklifts that are not only productive and reliable, but also cost effective.  Companies often have limited choices due to pricing and find themselves settling for less.  By choosing the Baoli brand, companies no longer need to compromise.  Baoli offers dependable, reliable utility trucks at a great price, with exceptional product support and a premium warranty.  Baoli support is fully integrated into the KION North America supply chain and service system. 

Smart Engineering and Exceptional Value

Baoli brand trucks have built their reputation on value – a cost-effective choice, exceeding expectations.  Baoli’s advanced fuel systems and electronic control units (ECU) make these trucks more fuel efficient.  Not only that, but the Baoli brand offers a 500-hour maintenance interval, decreasing costs and downtime.  Baoli is a high-quality, tough as nails truck, with a focus on operator comfort and dependable performance.

Baoli offers the following optimized standard specifications:

  • KION North America warranty
  • Wide view mast, good forward visibility
  • Overhead guard optimizes visibility with plexi-glass cover for added protection
  • Rear pillar assist with horn for operator convenience and security
  • Fully suspended and cushioned operator compartment
  • Adjustable comfort suspension seat and tilt steering column
  • Proven quality engine exceeding the economy segment standard
  • Low center of gravity
  • Highly fuel efficient

Power and Performance

Baoli offers many diesel and LPG forklift options with capacities of 5,000 – 10,000 lbs. and electric forklifts with a 3,500 lb. capacity.  The Baoli brand is designed to accomplish the most demanding jobs. Baoli trucks offer proven engines, used in forklifts worldwide for reliability and durable performance.  With proven power systems and standardized components, Baoli upholds the values of an industry leader.

Exceeding Industry Standards

Cost effective does not translate to limited features.  Baoli trucks constantly exceed industry expectations, combining comfort, convenience, and ease of maintenance into one ergonomically designed package. Equipped with operator comfort and convenience features including a fully suspended and cushioned operator compartment, adjustable suspension seat, and tilt steering column, the Baoli brand comes with the features and options you need at the price you want.

Product Spotlight: The Re-designed Electric Center Ride Tow Tractor Series 1103

Maximizing drivability, performance, and efficiency is the cornerstone of Linde designed trucks.  With focus on the applicational use, as well as operator comfort and productivity, the newly re-designed Series 1103 encompasses and exceeds every feature needed to tow.  Offering ways to work better, smarter and more efficiently, even in the most demanding applications.

Drivability 

With the operator in mind, the re-designed Series 1103 is built with a comfort operator platform, offering a smooth ride and large operating compartment, reducing operator fatigue.  In addition, the compact footprint with responsive steering allows precise traveling and maneuvering in tight places.  The forward driving position with a unique Linde twin-grip steering control, showcases an ergonomic tiller head that governs travel direction, speed and automatic return to neutral.  This feature offers ease of use of controls by either hand and its power steering reduces steer effort by 70%, decreasing operator fatigue.  The operator platform also incorporates an operator-presence sensor, protecting the operator from any unintentional harm.

Performance & Reliability

The Series 1103 delivers responsive acceleration braking and travel speeds with a powerful 24-volt 5.4hp, AC drive motor, allowing for maximum productivity, excellent reliability, increased towing capacity and ideal for stop and go operations.  Recognized as being one of the toughest trucks in the market, the Series 1103 delivers high performance acceleration, with generous 10,000 or 15,000 lb. towing capacity.  Having the job application and operator in mind, the latest features and re-design results in an extremely durable and reliable truck. The high quality electrical parts, in conjunction with the heavy-duty, bottom-mounted Kordel drive unit, make the Series 1103 a dependable asset in your warehouse operations, delivering reliable performance.

Serviceability

The Series 1103 allows easy access to the trucks key components by removal of a one-piece durable lift off motor compartment cover.  The thermosetting resin cover offers superior impact strength, durability, and lifelong proper fit.  In addition, a digital display assists with charging and maintenance planning by means of a diagnostic computer port.

Efficiency

The AC motor controller provides effective and efficient use of battery voltage and has extremely wide torque and speed range, supporting tailored parameters to meet a wide variety of application requirements.  Zero speed ramp hold applications are also accomplished, as well as full regeneration capability and smooth low speed control.  Maximizing the Series 1103’s capabilities are a reality with the addition of new AC technology, enabling extended maintenance intervals for motors resulting in decreased down time. 

Maintaining Your Forklift – Keeping It Clean Will Prolong Its Working Life

When considering ways to extend the life of your forklift, one often gravitates to the more obvious ideas.  Depending on how your truck is powered, you may be thinking regular oil changes, keeping a close eye on the motor/engine, following the manufacturer’s maintenance schedule or regular up-keep of the tires.  One, as important step to maintaining a forklift that often gets overlooked, is cleaning/disinfecting the truck.  Below we will highlight some important steps that will ensure your forklift is functioning at peak performance and will remain running for a long time.

Clean off exterior debris

Just as you would clean your personal car when it becomes visibly dirty, the same applies for the forklift.  Depending on your truck’s source of power will determine what tools you can clean with.  For an electric truck, knocking off accumulated grim with a broom will help dislodge unwanted particles, making it easier to clean.  An air compressor can also assist with the removal along with non-toxic bio-degradable solutions.  Keep in mind that water can affect your trucks electrical components, so use caution to prevent electrical damage.

As noted in the Linde service guide operators manual, “hot steam or cleaning materials with a powerful degreasing effect should only be used with great caution as this will affect the grease filling of bearings with lifetime lubrication, causing it to escape. As re-lubrication is not possible, the bearings will be irreparably damaged.“

When cleaning a non-electric truck, it is advised to use a pressure-washer to knock-off hard to remove substances.  In addition, the use of the pressure-washer will prevent the operator from getting too close to the truck, during cleaning, protecting one from potential hazardous run-off or splash-back.

The Linde operator’s manual states, “when cleaning with a water jet (high-pressure or steam cleaner etc.), it should not be applied directly to the area of the front axle, electric and electronic components, connector plugs or insulating material. Water should not be used for cleaning in the area of the central electrical system and switch console.“

Don’t forget the underside of the truck

It is often noted that we clean what we see, however, hidden parts of the truck are as important, if not more to maintain.  Depending on where you work, your truck may be used in many different environments.  Dirt and grim can easily build up in those hard to reach areas, causing potential issues to the undercarriage of the truck.  Keeping those areas cleaned, will prevent major issues down the road.

Work from the top of the truck down

For heavier soiled areas, pre-soaking your truck may be necessary.  That will allow build-up to soften, making it easier to clean.  When cleaning your truck, make sure to start at the top and work your way down.  That way, grim and dirt will flow down, and you are not having to re-clean areas.

Allow proper dry time

Once your truck is sufficiently cleaned, park it in an area that will allow appropriate dry time – preferable in the sun.  Allowing your truck to dry will ensure that its components are working efficiently and will prevent damage to the truck.

Protect yourself

No matter how you plan to clean your truck, make sure you are using protective gear.  When using cleaning materials or tools, there is always a chance that substances can splash back on you.  Be sure to wear protective eye-wear, boots and gloves, as well as long sleeves and pants to protect your skin.

Operating A Forklift In The Sun – How To Work Safely

For most in the material handling industry, when considering safety guidelines when operating a forklift, we often think of specifics of running the truck. For instance, how to safely maneuver it, ensure the operator is protected, as well as others around, and that the truck is being used properly. However, looking at the environment the truck is being used in can be just as important. Extreme hot and cold temperatures can not only affect the truck, but also the operator. Below we highlight tips on operating a forklift in the sun – a topic that may get overlooked.

Build a tolerance for working in the heat

As with anything extreme, building one’s tolerance to withstand hot temperatures while operating a truck is key. If an operator is not well versed in working in certain temperatures, he/she can put themselves at risk for injury. Heat takes a toll on the body and can often fatigue and disorient a person if exposed to the sun for too long. Operating a truck at the same time can have dire consequences. Establishing a schedule for increasing one’s time in the sun, while maneuvering a truck, will better protect the operator.

Guard yourself against the sun

If you must work in the sun, it is extremely important to guard yourself against any additional negative effects of the sun’s rays. Wearing clothing that covers most of your body will help protect your skin and decrease the likelihood of burns. Also, shielding your face with a hat will aid in protecting your face as well as decreasing glares from the sun to help prevent vision impairment. Above all else, make sure you are applying sunscreen before going out in the sun and reapply later in the day if you notice you have perspired a lot.

Hydrate

As obvious as it may sound, making sure you stay hydrated while working in the sun is imperative. When working in high heat temperatures, the body is continuously perspiring, which is the body’s automatic response to cooling down the body. However, that water loss needs to be replenished. Make sure to hydrate with water and not caffeine, even if you feel like you need a pick me up. Caffeine can lead to additional body fluid loss. Taking regular breaks to re-hydrate and refresh will be extremely beneficial to the forklift operator.

Take scheduled breaks

Make sure you are maximizing all scheduled breaks by going inside during those times. Taking a break from the truck, while still outside does not allow your body to cool down and take the respite it needs. To continue working in the sun, your body needs to have frequent opportunities to recharge. During this time, monitor yourself for signs of heat exhaustion and heatstroke. There are several signs and symptoms to be aware of according to WebMD.

Some symptoms of heat exhaustion

  •  Fatigues
  •  Nausea
  •  Headache
  •  Excessive thirst
  •  Muscle aches and cramps
  •  Weakness
  • Confusion or anxiety

Some symptoms of heatstroke

  • Nausea and vomiting
  • Headache
  • Dizziness or vertigo
  • Fatigue
  • Rapid heart rate
  • Dry skin
  • Profound sweating

For more signs and symptoms Click Here

How Forklifts Are Made

Forklifts are an essential component of maneuvering the heavy-duty materials used in every warehouse. While anyone who works with this machinery regularly knows what it looks like and what its functions are, they more than likely aren’t familiar with how they are created. Forklifts have been improved over the years to lift, carry, and relocate products efficiently. To give a better understanding of what goes into making a forklift, we’ve compiled a brief summary to help.

The Materials

Forklifts are made from various raw steel materials in the shapes of bars, plates, etc that are specifically welded and formed to build the anatomy of the forklift before being painted and adding on any components. First comes first is the frame, as every other component of the forklift’s body depends on this structure.

Components of the Body

The welded and shaped steel materials are then used to create the essential body of the forklift. Included in this body are the mast, lift and tilt cylinders, carriage, forks, load basket, tires, and overall power supply. Within this are even smaller components made from the steel materials, such as the operator’s seat, steering wheel, and levers. While all of these components are essential, the make and design of them differ by what type of forklift you are creating, what products you’re hoping to transport, and what environment you’ll be transporting them in.

Finding Quality Sources

All that is mentioned above means nothing without quality materials to assemble your forklift. At KION North America, we pride ourselves in working with Linde and Baoli to provide innovative and energy-conscious materials at a lower cost. KION North America also works closely with its sister company, Dematic, the global leader in automated material handling that provides a comprehensive range of intelligent supply chain and automation solutions.

Become informed about what goes into manufacturing a forklift so that you are able to make positive choices about what materials you’re working within your warehouse! To learn more about KION North America’s services and comprehensive product portfolio from Linde and Baoli, visit our website.

How to Become a Forklift Operator

Forklift operators typically work within warehouses or construction sites. They are vital to business operations since they are responsible for moving heavy materials to where they are needed. Operators are responsible for their safety as well as the safety of those around while working. Operating heavy machinery is the bulk of the job, however, there is more to getting the job than hopping on the forklift and turning the key.

Valued Experience

Prior experience working with heavy machinery brings great value to the table, and knowledge on warehouse distribution operations will prove useful as well. The companies leading the industry in forklift technology are important to note when applying. Among top competitors are; Linde and Baoli.

Active listening and effective communication are vital to ensure safe operations for you and those around you. Regardless of where you fall on the prior-experience spectrum, becoming a forklift operator ultimately reduces to passing the certification process.

Certification Process

The OSHA certification process typically takes 2-5 days to complete depending on if you complete it online or in person. CertifyMe.net offers OSHA forklift certification card training for only $59.95. The process is split up into two sections: educational and practical. The focus for the education section will be operation and safety, while the practical portion examines your actual handling of the machinery. This practical portion is typically executed by the proposed employer. With this short time frame and affordable price, you’ll be working the lift in no time!

What to Expect

Aside from actually operating the forklift, there are various benefits to becoming a forklift operator. Hourly pay ranges an average of $15 to $20 an hour. This job is not as isolating as people think, because forklift operators work regularly within teams. Another perk is that these jobs typically operate between regular business hours, allowing you to have a set schedule and a stable career!

Questions to Ask When Purchasing a Forklift

A forklift is more than just machine—it’s an investment for the good of your business. Purchasing a forklift is not a decision that should not be taken lightly. Every forklift model has its advantages and choosing the model that best suits your material handling needs takes time and careful consideration.

Asking the right questions is vital when investing in new equipment. Whatever your forklift needs may be, make sure to ask these five questions when considering your next purchase.

What is my budget?

Deciding on a budget will not only save you time and resources, but it will also narrow down your options. If you’re not sure whether purchasing a new forklift is the right option for you, other possibilities include leasing, renting or buying used.

While buying a used forklift may seem tempting, keep in mind that buying used means you’ll get shorter life out of the machine. A new forklift is a larger investment, but purchase ensures brand new parts.

Will I be driving the forklift inside or outside?

It’s important to know where you will be operating to determine what type of forklift you should purchase. Electric forklifts are often thought of for use indoors. However, a Linde forklift with its splash-proof electrical system can also be a great option for outdoor use.

When it comes to the difference between indoor and outdoor forklifts, it comes down to the tires versus the power source. Electric forklifts commonly have cushion tires, which are ideal for smooth surfaces or loading docks. They also offer a smaller turning radius and last longer than their pneumatic counterpart.

Internal combustion engine forklifts with pneumatic or super-elastic tires have strong traction on rough or uneven terrain, making them the perfect choice for outdoor applications like construction sites or lumber yards.

What are the maintenance costs?

Owning a forklift is a big responsibility, so make sure to ask about maintenance costs when considering the purchase of a new machine. Typically, there are two types of maintenance agreements that are offered by the forklift dealer.

Planned Maintenance (PM) is a basic plan that states the dealer will perform service to the forklift over a determined schedule. Full Maintenance (FM) charges the customer a monthly fee to cover breakdown and maintenance over a certain period.

Does the brand of forklift matter?

While it may be tempting to purchase a forklift based solely on price, the brand of forklift does in fact matter. You should never buy a forklift based on price alone. Brands like Linde and Baoli are backed by more than 100 years of material handling expertise, making them more reliable. Small or unknown brands may be less expensive, but what you may save in up-front price, you’ll most likely pay for in replacement parts when your forklift breaks down.

Should I try before I buy?

You wouldn’t buy a car without test driving it, and the same should apply when purchasing a forklift. Before purchasing, request a demo to test the machine in your facility. Test driving a forklift will give you a good idea of how well it functions and how suitable it is for your needs.

By asking these questions and talking to a knowledgeable dealer, you can be sure that you are making a great investment for your business. At KION North America, we provide innovative forklift models to help your business become more productive and profitable. Check out our website to learn more about our models and find a dealer near you.

5 Essential Elements of Forklift Safety

Statistics from the Occupational Safety and Health Administration (OSHA) indicate that approximately 34,900 forklift injuries occur every year. A number of factors contribute to accidents, including equipment and operator error. To reduce the risk of injury, it is crucial that operators understand the dangers asociated with improper operation of a forklift.

In honor of National Forklift Safety Day on June 12, KION North America urges facility managers to stress the importance of safe forklift operation throughout their facilities. Here are five essential elements of forklift safety that your company must put into practice.

Complete the required training

Only employees who have received proper training and certification can legally operate a forklift. Operators who fail to complete the necessary training have an increased risk of injury to themselves and those around them. Allowing an employee without the proper certification to handle a forklift can result in tens of thousands of dollars in fines for the employer.

OSHA’s training program entails practical training and a workplace performance evaluation. Additionally, OSHA requires that operators are evaluated every three years. An operator must meet OSHA’s training course requirements to continue operating a forklift.

Perform regular checkups

To maximize forklift safety, operators should perform routine inspections of their equipment. Items to check include seat belts, tires, lights, brakes, backup alarms, fluid levels and the forks. Any issues with equipment should be reported to a supervisor, and the forklift should immediately be removed from service.

Stay aware of surroundings

While operating the equipment, operators should be aware of their surroundings as well as worksite rules and guidelines. Carefully observe signs for maximum permitted floor loadings and clearance heights. Operators should also pay attention to the height of the load when entering and exiting the warehouse.

In regards to pedestrians, it’s important that operators slow down when approaching heavily-populated areas, such as intersections, corners, and stairways.

Maintain load stability

One of the leading causes of forklift-related injuries is tip-over, which can occur when a forklift carries an unstable load. Operators should ensure loads are completely balanced and secured on the forks before operating to prevent tip-overs.

Operators should also keep the load low to the ground to increase safety. When traveling on ramps and grades, the load should point up the incline regardless of the direction of travel.

Store forklifts properly

After a shift has ended, it’s important for each operator to park the forklift in its designated, authorized area. The forks should be fully lowered to the ground, and the parking brake should be applied. Finally, the forklift should be turned off, and the key should be removed from the ignition and stored in the proper place.

Proper operation of forklifts and other material handling equipment is essential to the safety of your warehouse. Let National Forklift Safety Day serve as a reminder to practice these and other elements of forklift safety year-round.

At KION North America, warehouse safety is a top priority. That’s why we provide facility managers with outstanding forklift models leading the way in efficiency and safety. Contact your local authorized dealer today to find the best forklift for your material handling needs.