Forklifts are invaluable pieces of machinery necessary for the efficiency of any warehouse. A good forklift can last up up to around 10,000-20,000 hours without needing major repairs, but unfortunately these machines do not last forever. When a forklift has exceeded its economic life, meaning the cost of operation exceeds the value it provides, or the forklift has become unsafe to operate, the forklift is ready to be replaced. Waiting too long to retire a forklift can cost organizations considerable money. Here are a few signs that indicate it’s time for your forklift to retire.
Increased Maintenance Costs
As mentioned above, if the cost of maintaining a forklift has become higher than the value of its performance, it’s time to trade the lift in. Think about a forklift like you would a car- if making repairs or maintenance costs more than the value of the car, you know its time is over. Small repairs will be necessary after the first few thousand miles and several years, and major repairs are typical once the lift reaches about 10,000 hours.
Keep track of the number of hours your forklift is in operation. When the lift has exceeded 10,000 hours, you may want to pay attention to how it’s performing and keep an eye out for any issues. It would also be a good time to look into options for your next lift. Once a lift reaches 20,000 hours, retirement and replacement should be a priority. However, these numbers will vary based on the intensity of the lift’s usage.
If a forklift is down for repairs more often than it is out on the floor lifting loads, it’s probably time to retire it. You can lose a considerable amount of money due to the lost hours of work as well as the costs for repairs.
High Number of Work Orders
A high number of work orders indicates that a forklift has been down more than its being used. If a lift has needed many repairs in recent months, even small repairs, it indicates there is a problem and the lift is nearing the end of its working days.
Out of Date Features
An out of date forklift is an unsafe forklift. A telling sign that your lift is too old is if its features are not up to date with the most recent changes and improvements. Especially when it comes to safety features, having an out of date machine can be very dangerous and leave warehouses liable for any issues that may result.