Caring for Your Forklift Battery | KION North America

Caring for Your Forklift Battery

In order to get the best possible use out of a forklift, it is necessary to practice proper maintenance so that it lives a long, productive life. One of the keys to helping your forklift live a long life is to care for its battery. A well-maintained battery should last a number of years, meaning you should get good use out of the forklift for that long. Here are a few steps for caring for the battery to help keep your forklift running for years to come.

Charge properly

Correctly charging a forklift battery is one of the most important factors when it comes to ensuring its longevity. You do not charge the battery when it is convenient for you or the opportunity happens to present itself. Charging a forklift battery drains its life cycle, and charging when you feel like it can reduce a battery’s lifespan significantly. The battery should only be charged at certain times and to a certain extent. It is recommended that you only charge a forklift battery at the end of an 8-hour work day or once the charge goes below 30%. Do not allow the battery to totally die before charging, as it could take up to three days for the battery to reach full charge. If you follow correct charging practices, your forklift’s lifespan should reach 5 years. OSHA recommends that users find and designate a battery-charging area. The area should be well-ventilated and neither too hot nor too cold.

Consistently check fluid levels

In order to work properly, batteries need to have the right amount of water. Most experts recommend you should check fluid levels every five to ten uses. If fluid levels need to be topped off, fill until the water covers the plastic element protector. Be careful not to overfill, as this can cause damage during the next run. Only cover the element protector by about ¼ of an inch. If fluid is running low, only fill with water after the battery has been charged, not before.

Practice safe storing and handling

As in all aspects of the warehouse, safety is extremely important when it comes to caring for and handling a forklift battery. While batteries can handle extreme environments, using and storing the forklift in harsh temperatures, especially extreme heat, can diminish battery life. The battery needs to have plenty of air circulating around it to ensure it cools properly and does not overheat. Batteries are designed to be safe, but as battery acid can be very dangerous, it is important to practice safety and caution when working with or handling a forklift battery. Be sure to wear protective gear, and take the recommended safety precautions.

Even the most effective and recommended batteries require proper care and maintenance in order to function to the best of their abilities. By following these steps, you can ensure that you are getting the most out of your forklift’s battery, helping make operations in your warehouse as productive and efficient as possible. Read our Forklift Maintenance Checklist for even more tips to improve your operation.

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