Top 6 Forklift Options to Reduce Maintenance Costs | KION North America

Top 6 Forklift Options to Reduce Maintenance Costs

One of the biggest keys to having a profitable business is to find ways to reduce costs without sacrificing quality or customer satisfaction. Buying a forklift, regardless of size, is expensive enough so the maintenance can be even steeper in price. We have compiled a list to help your company save some coins in maintenance costs to make sure you are providing quality as a standard to your company and your customers.

Repair Floors and Eliminate Sources of Tire Damage

Worn out floors can cause serious damage to your forklifts’ tires if the floors have holes or are badly worn down. Debris and waste such as plastic, wooden pieces, and other trash can also cause tire damage, which eventually leads to your machine needing new tires. Making sure that your manufacturing site upholds cleanliness standards and investing in smooth, even floors can eliminate the chances of employee accidents and machine damage.

Introduce Forklift Operating Safety Training

When is the last time your forklift operators participated in a forklift operating safety training? If you could not answer immediately, that means that it is time to plan for a training session. These sessions act as a refresher on safety protocol, while also update operators on any new driving/handling techniques when operating the forklifts. The benefits of these training sessions are that they increase forklift operator awareness and significantly decrease the amount of damage to the machines and any inventory.

Sticking to One Brand of Forklifts 

Various companies make forklifts, and not all of these machines are made the same. Different companies like to add on signature gadgets to build their brand stand out, and these additions can come additional costs. It may be a smart investment to be consistent with the brand of forklifts that your company uses to ensure that you do not have to kick out extra maintenance fees for different brands of forklifts.

Replace Tires and Wheels Frequently

Due to the lack of suspension that forklift machines have, their tires and wheels are prone to become worn down very easily and require frequent maintenance. An excellent investment tool would be to invest in shock absorption pads and replace tires and wheels frequently. Even the most skilled forklift driver is bound to have an incident on while operating the machine. These minor accidents can accumulate damages very quickly, and soon, you will need to replace an expensive machine. Investing in shock alarms to help indicate and absorb some shock will help keep track of how often to replace tires.

Setup a Maintenance Program

Having a contract with a maintenance provider could help companies maintain repair costs. Instead of having unexpected, or large repair bills, Have a monthly fixed price with a service provider to address any problems and eliminate the potential for any significant issues in the future. This is why sticking to one brand of forklifts is essential because this one factor could help to regulate the monthly cost of your maintenance bill. Even if there are no significant repairs one month, the constant upkeep on your machines will save you a ton in the long run.

Investing in Multi-Function Display Screens

Multi-function display screens are vital to any machine. Their primary function is to display the performance of forklift, determine its current condition, and if it’s time for any maintenance checks. It can control and regulate the speed of the forklifts and even measure oil levels. This is a brilliant investment to have seeing as it does most of maintenance monitoring for you.

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