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Difference Between Pneumatic and Cushion Tire Forklifts

A big decision is being made when buying a forklift. It is an expensive and a substantial piece of machinery to own and maintain. You’ll want to be sure that you are buying a forklift that can match your environment and can handle the amount of lifting you’ll need. Different forklifts require different tires, with doing proper research beforehand to ensure the tires are appropriate for your work setting. It is imperative to select the right kind of tires because it will affect the overall handling and welfare of the forklift. Here are the differences between pneumatic and cushion tire forklifts.

Pneumatic Tires
Pneumatic tires are typically used for outdoor operations and are able to grip uneven and rough terrain. There are two different types of pneumatic tires, solid pneumatics and, air pneumatics. Solid pneumatic tires are made solely out of rubber and are additionally more resistant to puncture, while air pneumatics are air-filled. Pneumatic tires are more commonly seen on construction sites and other similar establishments. Brand new pneumatic tires can range from $20,000 to $25,000, because of this, used pneumatic tires can sell rapidly.

Cushion Tires
Cushion tires are created by smooth, solid rubber. These types of tires are also much cheaper to manufacture and are essentially very straightforward when it comes to prolonging them. However, these tires do not get a similar level of traction as pneumatic tires do. Cushion tires are generally best for flat and smooth surfaces and are more ideal for indoor warehouse spaces rather than outdoor settings, and can regularly be seen being used on loading docks. They can’t withstand as much weight as pneumatic tires can, but can function in smaller capacities.

Now that we have explained the difference more clearly, between cushion and pneumatic tires, you’ll need to decide which is best for you. Think about how your forklift will be used, the amount of room you have and the type of setting you are in. Take into consideration that your work environment will play a heavy role in making the ultimate decision between choosing one of the two tires. Both cushion and pneumatic tire forklifts can be acquired in any load volume, from less than 2,000 pounds to more than 200,000 pounds.

If you are still having trouble deciding, we are more than happy to give you our input and opinions. At KION North America, we understand the importance of choosing the best tire for your forklift. Please contact us if you have any further questions at 843-875-8000.

Product Spotlight: Linde Series 1120

The Linde Series 1120 not only provides the operator comfort and control you have come to expect from Linde products, but the series also offers extreme efficiency with increased shift life in narrow aisle environments. As we know, employees are most productive when they are comfortable and confident. In this superb, stress-free working environment the operator is motivated and fully focused on the task at hand.

The Linde Series 1120 is offered in seven different models with a lift capacity ranging from 3000 to 4,500 lbs. (5000 Lb. on special request). With this range of offerings, your warehouse is sure to find a model that works for you. Some models can even be fully customized for your particular warehouse and your specifications. Applications for the Linde Series 1120 models include; refrigerated or cold storage, even special attachments, for companies who need more manufacturing space and warehousing of all types.

Ergonomics

As with every Linde product, the ergonomics on the Linde Series 1120 models are exceptionally designed. Linde engineers design each truck around the operator to help ensure the most stress-free environment as possible. These trucks offer a world first for reach trucks, with the operator cab mounted “floating” to the base chassis, to give an unsurpassed level of comfort to the driver. A fully adjustable air suspension seat and integral control console with fingertip joystick control of hydraulics along with the unique Linde rheological electric steering system enables effortless operation and assured maneuvering and traveling.

Safety

Safety is always the most important feature on any truck. Three independent breaking systems with all-wheel braking, emergency power cut-off, Linde clear-view mast design, Linde Load Control (LLC) with fingertip activation, large diameter load wheels, and Linde Digital Control (LDC) with electric regen are among the impressive range of protective features that ensure a safe and efficient work environment for the operator.

With a variety of options such as an optional camera system for driving and stacking and an optional laser pointer shows the operator the exact position of his forks and helps him to stack or retrieve pallets quickly and safely, improving the already safe working environment.

Efficiency

Becoming more efficient end goal of every business, especially where warehouses are involved, and depending on your working environment the Linde Series 1120 can help with that. With excellent stability and outstanding performance, the Linde Series 1120 can help increase efficiency throughout your operation. An ergonomically designed operator compartment provides your employees with reduced operating fatigue and an advanced hydraulics system provides smooth travel and precise load handling on all surfaces and ramps.

The sideways-seated driving position helps the operator achieve high pallet throughput. Powerful traction and lift motors guarantee high performance and productivity. Thanks to the Linde System Control (LSC) the optimum performance is calculated in real-time in relation to the load carried – a great advantage for maximum throughput.

Maintenance

All machines require maintenance, but the Linde series 1120 is designed with durable equipment ensuring long maintenance intervals and rapid service. This savings is particularly significant when compared with the more conventional pantograph reach trucks. Some of the design features include quick, easy battery charge or change, CAN bus connection streamline truck diagnostics and servicing, maintenance-free AC motor and enclosed electronics.

If you are looking for a quality electric forklift that you can rely on without breaking the bank, the Linde Series 1120 models could be a great fit for your operation. Please see a list of options on our website or for more information, please contact your authorized local dealer today.

Product Spotlight: Linde Series 346

The Linde Series 346 is exactly what customers have to come to expect from Linde products. This truck raises the standards for comfort, efficiency, economy of operation and durability. Offered in eight different models, the Linde 346 has a lift capacity ranging from 3,500 to 4,000 lbs. This truck can fit well in a multitude of applications, including general warehousing, manufacturing and beverage.

Ergonomics

The ergonomics on the Linde 346 are phenomenal. Linde engineers painstakingly developed the truck around the operator to help ensure the most stress-free environment as possible. All areas where operator and machine meet were carefully designed. Equipped with an adjustable armrest, a vibration-isolating suspension seat and generous amounts of legroom, the 346 can make any size operator feel comfortable. With all of these ergonomic features, driver fatigue becomes less of a problem in your workplace.

Safety

At the end of the day, safety is the most important feature on any truck whether you’re the manufacturer or the operator and the Linde 346 doesn’t fall behind anyone when it comes to the safety of the operator and the people around the truck. A key element of forklift safety is visibility of the load through the mast. Linde has installed a unique mast design to optimize the view. This was achieved by replacing chains with cylinders in the main lift stages. This allows for a drastically wider field of vision. The truck also has standard safety features including two spotlights, an overhead guard and an emergency power cut-off.

Efficiency

Becoming more efficient is everyone’s end goal and depending on your working environment the 346 can help with that. This truck features the new Linde drive axle, which is an assembly that includes drive motors, hydraulic motor, reduction gears, brake system and power modules. This system has eliminated long power cables, which is one of the major sources of excessive energy consumption. Linde has also made energy visible, meaning the new Linde electric trucks have a unique energy management system, including an advanced battery state of charge indicator. This measures the current and available voltage to provide a continuous update of the battery’s overall condition.

Maintenance

All machines require maintenance, but the Linde series 346 has maintenance intervals of 1000 hours. This truck has many design features that allow for this high maintenance interval. Some of these design features include automatic deceleration, maintenance-free brake system and electronic diagnostics. This truck is also equipped with an AC system for all motors which operates without brushes and is completely sealed extending component life.

If you are looking for a quality electric forklift that you can rely on without breaking the bank, the Linde 346 could be a great fit for your operation. If you think there are other options that would benefit your workplace, please see a list of options on our website or for more information please contact your authorized local dealer today.

Linde at Work: South Carolina Aquarium

In May, KION North America loaned one of its Linde Series 346 electric forklifts to the South Carolina Aquarium to assist in the transport of Kiki—a female sand tiger shark that has called the Charleston-based attraction home for the past four years.

The South Carolina Aquarium is a 501(c)(3) not-for-profit organization whose mission is to inspire conservation of the natural world by exhibiting and caring for animals, by excelling in education and research, and by providing an exceptional visitor experience.

Kiki, who now lives at Marineland in Florida, is 6.5 feet in length and weighs about 165 lbs. The aquarium wanted to use an environmentally-friendly forklift that aligns with its mission to inspire conservation to secure the lid on the tank used for transport. With a load capacity of up to 4,000 lbs. and manufactured less than 30 miles away, the Linde Series 346 was the perfect solution.

The counterbalanced electric forklift offers more precise load placement, greater accuracy, and reduced noise and vibrations—all great features when you’re working near a live animal.

“Kiki is very special to us and to the species as a whole because she is a new, active participant in the Association of Zoos and Aquariums’ Species Survival Plan for sand tiger sharks,” said Bethany Morgan, public relations manager for the South Carolina Aquarium.

The goal of the Survival Plan, with a focus on captive breeding efforts, is to protect sharks and learn more about their genetic diversity and health. Sand tiger sharks have a very low reproduction rate compared to others, which makes it difficult to manage their populations. In collaboration with staff from Marineland and Georgia Aquarium, South Carolina Aquarium biologists participate in breeding workshops and assist with reproductive health exams on sand tiger sharks.

“These efforts will offer valuable insight into the sharks’ reproductive abilities that will hopefully sustain wild populations in the future,” said Morgan.

Has your company benefited from using a Linde (or Baoli) forklift? We’d love to hear about it. Submit your photos of our trucks at work to marketing.na(at)kiongroup.com

Product Spotlight: Linde A Man-Down Turret Truck

Many companies are utilizing Very Narrow Aisle (VNA) solutions due to the ever-growing need for the more efficient use of space. This can be an efficient way of organizing the internal flow of goods so higher outputs can be achieved. The Linde A man-down turret trucks are designed for fast, reliable storage and the retrieval of full pallets. Generally, VNA solutions are equipped for both pallet handling and order picking. This truck is similar to the Linde K Series, but the operator stays level with the ground, which eliminates the order picking capability of the man-up truck.

Operator-focused design

Commonly referred to as the “Amod,” the Linde A man-down turret truck features an operator-focused design with ergonomics that are second to none. The driver’s compartment is no exception. The truck offers an adjustable seat, choice of travel pedals, easy access to all controls, and a low fatigue and intuitive operator interface which allows the operator to focus on the task at hand.

Safety

Active and passive safety is the number one design characteristic of any Linde truck. Linde engineers apply some of the best safety features in the industry including a cantilever-supported overhead guard for better visibility and a multi-function electronic control handle for intuitive load manipulation.

The truck can be enhanced further by adding additional optional safety features to meet a company’s specific needs such as a backup camera or laser pointer to show the operator the exact position of his forks, helping him or her to stack or retrieve pallets quickly and safely.

Reliability

Reliability and productivity of this truck are designed into its core. Linde’s man-down Amod is built using the latest AC and CanBus technology, and with sealed maintenance-free motors, Linde engineers achieve unmatched durability. These features combined yield one of the most reliable trucks on the VNA market.

Because the operator stays at ground level, the Linde A man-down turret truck provides an economical solution in applications that require high storage density combined with full pallet handling. Powerful, high-performance traction and hydraulic motors ensure high pallet throughput and exceptional productivity.

If you need additional equipment to complement the Amod’s functionality and further increase your facility’s efficiency and productivity, visit our website to view our entire product line or contact your authorized local dealer today to schedule a site survey.

 

 

Questions to Ask When Purchasing a Forklift

A forklift is more than just machine—it’s an investment for the good of your business. Purchasing a forklift is not a decision that should not be taken lightly. Every forklift model has its advantages and choosing the model that best suits your material handling needs takes time and careful consideration.

Asking the right questions is vital when investing in new equipment. Whatever your forklift needs may be, make sure to ask these five questions when considering your next purchase.

What is my budget?

Deciding on a budget will not only save you time and resources, but it will also narrow down your options. If you’re not sure whether purchasing a new forklift is the right option for you, other possibilities include leasing, renting or buying used.

While buying a used forklift may seem tempting, keep in mind that buying used means you’ll get shorter life out of the machine. A new forklift is a larger investment, but purchase ensures brand new parts.

Will I be driving the forklift inside or outside?

It’s important to know where you will be operating to determine what type of forklift you should purchase. Electric forklifts are often thought of for use indoors. However, a Linde forklift with its splash-proof electrical system can also be a great option for outdoor use.

When it comes to the difference between indoor and outdoor forklifts, it comes down to the tires versus the power source. Electric forklifts commonly have cushion tires, which are ideal for smooth surfaces or loading docks. They also offer a smaller turning radius and last longer than their pneumatic counterpart.

Internal combustion engine forklifts with pneumatic or super-elastic tires have strong traction on rough or uneven terrain, making them the perfect choice for outdoor applications like construction sites or lumber yards.

What are the maintenance costs?

Owning a forklift is a big responsibility, so make sure to ask about maintenance costs when considering the purchase of a new machine. Typically, there are two types of maintenance agreements that are offered by the forklift dealer.

Planned Maintenance (PM) is a basic plan that states the dealer will perform service to the forklift over a determined schedule. Full Maintenance (FM) charges the customer a monthly fee to cover breakdown and maintenance over a certain period.

Does the brand of forklift matter?

While it may be tempting to purchase a forklift based solely on price, the brand of forklift does in fact matter. You should never buy a forklift based on price alone. Brands like Linde and Baoli are backed by more than 100 years of material handling expertise, making them more reliable. Small or unknown brands may be less expensive, but what you may save in up-front price, you’ll most likely pay for in replacement parts when your forklift breaks down.

Should I try before I buy?

You wouldn’t buy a car without test driving it, and the same should apply when purchasing a forklift. Before purchasing, request a demo to test the machine in your facility. Test driving a forklift will give you a good idea of how well it functions and how suitable it is for your needs.

By asking these questions and talking to a knowledgeable dealer, you can be sure that you are making a great investment for your business. At KION North America, we provide innovative forklift models to help your business become more productive and profitable. Check out our website to learn more about our models and find a dealer near you.

Product Spotlight: Linde K Man-Up Turret Truck

With the ever-growing need for the more efficient use of space, many companies are switching to Very Narrow Aisle (VNA) solutions. Switching to VNA solutions means you can handle more goods in less time, less space and with less damage. The Linde K man-up turret truck is a great solution for warehouse applications. This turret truck is built for pallet handling as well as order picking applications up to 59 feet.

Operator Comfort

The Linde K man-up turret truck provides the highest standard of comfort and safety than the average competitor models. With features like the glass front panel and door, the operator will immediately feel at ease as soon as they step foot in this truck. The more comfortable the truck, the more relaxed and efficient the operator will be. Often referred to as the Kmod, it was designed to ensure low fatigue operation, and the new full-graphic display guarantees just that. This display shows information like time, current lift height, load weight and driving speed. This truck also benefits from two independent braking systems and an innovative rescue alarm that detects unusual operator behavior and attracts attention in emergency situations.

Intelligent Design

The Linde K truck is one of the most reliable and intelligent trucks on the market—requiring very little servicing. An optional online diagnostic GPRS service that allows the truck to report a fault directly to a technician can also be added.

Additionally, this truck has several innovative assisting systems. One of these systems is the Dynamic Reach Control which is effective compensation of lateral mast movements while the reaching of forks and reach adjustment depending on lift height and load weight. Another system is the Lift Height Preselection—where different rack heights can easily be entered into the system’s memory so that the driver then only needs to enter the rack destination. With systems like these and many others incorporated into this truck, the Linde Kmod sits atop of its class in reliability and intelligence.

Customization

Linde K man-up turret truck is also one of the most customizable trucks on the market. Knowing that not all warehouses are the same, Linde makes the customer’s wants and needs a reality with many optional features. Customizable options include the masts, power packages, different cab variations, chassis size, and batteries. The customer can even choose between two different control panels. The standard control panel can be easily adjusted in height, tilt and angle to suit each operator, and the split control panel can be easily adjusted from standing to seated operation.

For more information or to request a demo of any of Linde brand VNA solutions, contact your authorized local dealer today.

5 Essential Elements of Forklift Safety

Statistics from the Occupational Safety and Health Administration (OSHA) indicate that approximately 34,900 forklift injuries occur every year. A number of factors contribute to accidents, including equipment and operator error. To reduce the risk of injury, it is crucial that operators understand the dangers asociated with improper operation of a forklift.

In honor of National Forklift Safety Day on June 12, KION North America urges facility managers to stress the importance of safe forklift operation throughout their facilities. Here are five essential elements of forklift safety that your company must put into practice.

Complete the required training

Only employees who have received proper training and certification can legally operate a forklift. Operators who fail to complete the necessary training have an increased risk of injury to themselves and those around them. Allowing an employee without the proper certification to handle a forklift can result in tens of thousands of dollars in fines for the employer.

OSHA’s training program entails practical training and a workplace performance evaluation. Additionally, OSHA requires that operators are evaluated every three years. An operator must meet OSHA’s training course requirements to continue operating a forklift.

Perform regular checkups

To maximize forklift safety, operators should perform routine inspections of their equipment. Items to check include seat belts, tires, lights, brakes, backup alarms, fluid levels and the forks. Any issues with equipment should be reported to a supervisor, and the forklift should immediately be removed from service.

Stay aware of surroundings

While operating the equipment, operators should be aware of their surroundings as well as worksite rules and guidelines. Carefully observe signs for maximum permitted floor loadings and clearance heights. Operators should also pay attention to the height of the load when entering and exiting the warehouse.

In regards to pedestrians, it’s important that operators slow down when approaching heavily-populated areas, such as intersections, corners, and stairways.

Maintain load stability

One of the leading causes of forklift-related injuries is tip-over, which can occur when a forklift carries an unstable load. Operators should ensure loads are completely balanced and secured on the forks before operating to prevent tip-overs.

Operators should also keep the load low to the ground to increase safety. When traveling on ramps and grades, the load should point up the incline regardless of the direction of travel.

Store forklifts properly

After a shift has ended, it’s important for each operator to park the forklift in its designated, authorized area. The forks should be fully lowered to the ground, and the parking brake should be applied. Finally, the forklift should be turned off, and the key should be removed from the ignition and stored in the proper place.

Proper operation of forklifts and other material handling equipment is essential to the safety of your warehouse. Let National Forklift Safety Day serve as a reminder to practice these and other elements of forklift safety year-round.

At KION North America, warehouse safety is a top priority. That’s why we provide facility managers with outstanding forklift models leading the way in efficiency and safety. Contact your local authorized dealer today to find the best forklift for your material handling needs.

Top Forklift Models and Why You Need Them

Although forklifts have been a staple in the material handling and logistics industry for over a century, the models on today’s market offer dramatic improvements in safety, carrying capacity, and fuel economy. With so many forklift models to choose from, it can be difficult and time consuming to decide which equipment is right for your facility. Linde, Baoli, and Dematic offer material handling equipment and supply chain solutions that can help your business increase its productivity and profitability.

Linde

A pioneer in technology and manufacturing, Linde has provided transportation and handling equipment for over 150 years. With its impressive history and reputation, it’s not surprising that Linde continues to provide outstanding machinery. Their electric truck models can easily navigate narrow aisles while the internal combustion counterbalanced pneumatic truck models boast unrivalled controllability. Linde’s quality models are durable and present a lower maintenance cost for managers.

Baoli

An internationally recognized brand, Baoli appeals to the economy segment with cost-effective, high quality forklifts. The forklifts can be purchased with diesel, electric, or LPG engines with load capacities ranging from 3,500 to 7,000 lbs. For the budget-conscious manager, the electric counterbalance sit-down truck provides comfort and an energy-efficient design. The internal combustion counterbalanced cushion tire truck exceeds the fuel efficiency standard for economy segment trucks. KION provides unmatched product support and a standard warranty.

Dematic

With its cutting-edge line of Automatic Guided Vehicles (AGVs), Dematic is revolutionizing the manufacturing industry. The robots, which are autonomous and fully mobile, can boost warehouse productivity and efficiency. With the ability to reduce product damage, AGVs can help your warehouse become more profitable and respond to labor challenges. Dematic AGVs are available in Standard, Hybrid/Series/Dual-Use, and Custom models for the tech-savvy warehouse. The Hybrid/Series/Dual-Use model begins as a manually operated Series vehicle from KION. Dematic adds a full automation pack to the vehicle that allows it to operate manually or as a top-of-the-line AGV.

KION North America is leading the industry by providing innovative forklift models that help businesses become more productive and more profitable. To learn more about our technologically advanced models, check out our Linde and Baoli forklift lines and tailored supply chain solutions from our sister company, Dematic,

Linde at Work: Southeast Wood Treating

Since 1979, Southeast Wood Treating has been the industry leader when it comes manufacturing and distribution of treated outdoor wood products. The began as a family-owned, local pressure treating company in the small town of Louisville, Alabama and today is one of the largest producers of pressure treated lumber in the United States.

Southeast Wood Treating began using several different models of Linde brand hydrostatic forklifts nearly 20 years ago. In our experience, equipment from other brands that we’ve had would have to be traded in between 9,000 and 15,000 operating hours,” said Richard Queen, human resources director.  “Our Linde units have logged upwards of 20,000-25,000 hours before needing to be replaced.”

In 2014, the company purchased 16 new Linde Series 396 forklifts from their authorized KION North America dealer Springer Equipment Company. “With greater productivity, we have had greater efficiency and lower operating costs as well as lower manpower costs,” said Queen. “The bottom line is that we handle more lumber with fewer lifts and fewer people by using Linde forklifts.”

The Linde Series 396 and the brand’s other hydrostatic drive forklifts offer some of the lowest maintenance and operating costs on the market thanks to extended maintenance intervals and lack of mechanical wear components like service brakes or a torque converter transmission. Other efficiency features include low fuel consumption and low tire wear, which financially have positive impacts on a company’s bottom line.

Has your company benefited from using a Linde (or Baoli) forklift? We’d love to hear about it. Submit your photos of our trucks at work to marketing.na(at)kiongroup.com.