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Category Archives: Equipment

Product Spotlight: The Re-designed Electric Center Ride Tow Tractor Series 1103

Maximizing drivability, performance, and efficiency is the cornerstone of Linde designed trucks.  With focus on the applicational use, as well as operator comfort and productivity, the newly re-designed Series 1103 encompasses and exceeds every feature needed to tow.  Offering ways to work better, smarter and more efficiently, even in the most demanding applications.

Drivability 

With the operator in mind, the re-designed Series 1103 is built with a comfort operator platform, offering a smooth ride and large operating compartment, reducing operator fatigue.  In addition, the compact footprint with responsive steering allows precise traveling and maneuvering in tight places.  The forward driving position with a unique Linde twin-grip steering control, showcases an ergonomic tiller head that governs travel direction, speed and automatic return to neutral.  This feature offers ease of use of controls by either hand and its power steering reduces steer effort by 70%, decreasing operator fatigue.  The operator platform also incorporates an operator-presence sensor, protecting the operator from any unintentional harm.

Performance & Reliability

The Series 1103 delivers responsive acceleration braking and travel speeds with a powerful 24-volt 5.4hp, AC drive motor, allowing for maximum productivity, excellent reliability, increased towing capacity and ideal for stop and go operations.  Recognized as being one of the toughest trucks in the market, the Series 1103 delivers high performance acceleration, with generous 10,000 or 15,000 lb. towing capacity.  Having the job application and operator in mind, the latest features and re-design results in an extremely durable and reliable truck. The high quality electrical parts, in conjunction with the heavy-duty, bottom-mounted Kordel drive unit, make the Series 1103 a dependable asset in your warehouse operations, delivering reliable performance.

Serviceability

The Series 1103 allows easy access to the trucks key components by removal of a one-piece durable lift off motor compartment cover.  The thermosetting resin cover offers superior impact strength, durability, and lifelong proper fit.  In addition, a digital display assists with charging and maintenance planning by means of a diagnostic computer port.

Efficiency

The AC motor controller provides effective and efficient use of battery voltage and has extremely wide torque and speed range, supporting tailored parameters to meet a wide variety of application requirements.  Zero speed ramp hold applications are also accomplished, as well as full regeneration capability and smooth low speed control.  Maximizing the Series 1103’s capabilities are a reality with the addition of new AC technology, enabling extended maintenance intervals for motors resulting in decreased down time. 

Product Spotlight: The Redesigned Electric Center Rider Pallet Truck Series 1102

We keep the world moving and with that, Linde is continuously looking at new ways to meet the needs of our customers.  Seeking innovative designs to maximize ergonomics, performance, and reliability is paramount in Linde trucks.  The newly redesigned Linde Series 1102 encompasses all those features and more, offering ways to work better, smarter and more efficiently.

Ergonomics

With the operator in mind, the re-designed Series 1102 offers a forward driving position with a unique Linde twin-grip steering control, showcasing an ergonomic tiller head that governs travel direction, speed and automatic return to neutral. This feature offers ease of use of controls by either hand and its power steering reduces steer effort by 70%, decreasing operator fatigue.  Another attribute is the suspended operator platform, that not only provides the operator with an extremely comfortable work environment, but also incorporates an operator-presence sensor, protecting the operator from any unintentional harm.

Performance

The Series 1102 is extremely versatile, enabling low-level order picking and is designed for both long and short travel distances, all backed by the powerful 5.4 hp AC drive motor.  In addition, it allows for operation on or off the truck using the Easy Pick system with electronic coasting feature.  Recognized as being one of the toughest trucks in the market, it delivers high performance acceleration, braking, and travel speeds but also offers a smooth delivery while transporting heavy loads up to 8,000 lbs. 

Reliability

With the job application and operator in mind, the latest features and re-design results in an extremely durable and reliable truck.  Transporting heavy loads are not an issue as the heavy-duty fork stiffeners provide strength along all the way to the tips.  The durable casters and forks provide greater strength, stability, and longer integrity over the life of the truck, making the Series 1102 a dependable asset in your warehouse operations – even in the most demanding applications. 

Efficiency

The AC motor controller provides effective and efficient use of battery voltage and has extremely wide torque and speed range, supporting tailored parameters to meet a wide variety of application requirements.  Zero speed ramp hold applications are also accomplished, as well as full regeneration capability and smooth low speed control.  Maximizing the Series 1102’s capabilities are a reality with the addition of new AC technology, enabling extended maintenance intervals for motors resulting in decreased down time.

Maintaining Your Forklift – Keeping It Clean Will Prolong Its Working Life

When considering ways to extend the life of your forklift, one often gravitates to the more obvious ideas.  Depending on how your truck is powered, you may be thinking regular oil changes, keeping a close eye on the motor/engine, following the manufacturer’s maintenance schedule or regular up-keep of the tires.  One, as important step to maintaining a forklift that often gets overlooked, is cleaning/disinfecting the truck.  Below we will highlight some important steps that will ensure your forklift is functioning at peak performance and will remain running for a long time.

Clean off exterior debris

Just as you would clean your personal car when it becomes visibly dirty, the same applies for the forklift.  Depending on your truck’s source of power will determine what tools you can clean with.  For an electric truck, knocking off accumulated grim with a broom will help dislodge unwanted particles, making it easier to clean.  An air compressor can also assist with the removal along with non-toxic bio-degradable solutions.  Keep in mind that water can affect your trucks electrical components, so use caution to prevent electrical damage.

As noted in the Linde service guide operators manual,hot steam or cleaning materials with a powerful degreasing effect should only be used with great caution as this will affect the grease filling of bearings with lifetime lubrication, causing it to escape. As re-lubrication is not possible, the bearings will be irreparably damaged.“

When cleaning a non-electric truck, it is advised to use a pressure-washer to knock-off hard to remove substances.  In addition, the use of the pressure-washer will prevent the operator from getting too close to the truck, during cleaning, protecting one from potential hazardous run-off or splash-back.

The Linde operator’s manual states, when cleaning with a water jet (high-pressure or steam cleaner etc.), it should not be applied directly to the area of the front axle, electric and electronic components, connector plugs or insulating material. Water should not be used for cleaning in the area of the central electrical system and switch console.“

Don’t forget the underside of the truck

It is often noted that we clean what we see, however, hidden parts of the truck are as important, if not more to maintain.  Depending on where you work, your truck may be used in many different environments.  Dirt and grim can easily build up in those hard to reach areas, causing potential issues to the undercarriage of the truck.  Keeping those areas cleaned, will prevent major issues down the road.

Work from the top of the truck down

For heavier soiled areas, pre-soaking your truck may be necessary.  That will allow build-up to soften, making it easier to clean.  When cleaning your truck, make sure to start at the top and work your way down.  That way, grim and dirt will flow down, and you are not having to re-clean areas.

Allow proper dry time

Once your truck is sufficiently cleaned, park it in an area that will allow appropriate dry time – preferable in the sun.  Allowing your truck to dry will ensure that its components are working efficiently and will prevent damage to the truck.

Protect yourself

No matter how you plan to clean your truck, make sure you are using protective gear.  When using cleaning materials or tools, there is always a chance that substances can splash back on you.  Be sure to wear protective eye-wear, boots and gloves, as well as long sleeves and pants to protect your skin.

Why You Should Use Daily Safety Checklists

Safety checklists may seem like repetitive or even unnecessary actions; however, using them not only helps the safety of your employees, but they also positively influence the overall function of your warehouse itself. Understanding the purpose behind daily safety checklists is something you should check off your list. Read more below to gain a better understanding of the importance of using daily safety checklists and how to implement them:

Utilizing Checklists

There are a variety of general checklists that are offered to companies to ensure warehouse safety. Occupational Safety and Health Administration, OSHA, provides safety checklists that correspond to laws and regulations that help to keep employees working their workspace safe. Following the checklists that they offer will help guide your warehouse’s general safety. These checklists also assess employees to ensure they are properly handling materials and equipment and following procedures set by the warehouse.

Making Warehouse Specific Checklists

By creating your own warehouse specific checklists, you are helping to ensure the safety of your warehouse. Tailoring checklists to your own work environment helps to ensure more safety. By including employees in the process, discussion and feedback can result in even stronger safety protocols. Evaluating safety checklists periodically helps to cover all areas of a warehouse, making sure nothing is left unsafe.

Equipment Safety Checklists

Using warehouse safety checklists daily helps to ensure general safety; however, by following equipment specific checklists for machinery such as forklifts can help avoid potential safety concerns. Operating forklifts pose numerous hazards; however, using daily checklists to make sure they are functioning properly will help prevent major issues caused by these machines. Conducting safety checklists for all equipment in your warehouse will further help keep employees free from danger.

Using daily safety checklists are essential to the overall safety of your warehouse and your employees. Safety is of utmost importance to us at KION; therefore, we understand the importance of using safety checklists.

Pallet Jackets and Trucks: Electric vs. Manual

Contrary to popular belief, the biggest machine is not always the most reliable, in terms of getting the job done. Although forklifts are made in varying sizes, they are not always the most efficient in material handling due to their inability to fit in all spaces in a warehouse. That is why pallet jacks are also very common in warehouses because they can handle most goods and deliver to any area regardless of space or size. They are a very versatile piece of handling equipment and are a valuable additive to a warehouse. Similar to a forklift, the purpose of this machine is to efficiently transfer pallets and other heavy material goods to various locations within the warehouse and loading dock areas. Similar to our post forklifts, pallet jacks have advanced since their beginning, and offer a variety of features, weight and pull capacities, and size. Below are a few of the differences between electric and manual pallet jacks for those who may be interested in purchasing a new one.

Things to Consider with Manual Pallet Jacks

Manual pallet jacks are amongst the most commonly used in warehouse for simple reasons; anyone can use it as it does not require any specialized training to operate, and it is much less expensive to use and maintain than an electric pallet jack. They are usually a fan favorite because; they do not require a motor; they are powered by human force and are smaller, making them more conveniently stored. They are usually able to carry up to 5,500 lbs; which is favorable for warehouses with large loads.

The downsides to using only a manual pallet jack are worth considering depending on the type of environment of the warehouse. If the facility is large or is usually handling large loads, one person operating the pallet jack may become difficult or tiring. The risk of danger and injury is greatened with a manual pallet jack. For example, if a worker has to carry a large load up an incline or rough surface, without the help of someone else, the worker could lose control of the load and face serious injuries. If you work in a large facility, the possibility of different departments needing to use these manual pallet jacks is high, since they are so accessible, and you may find that they become unavailable when you need them the most. 

Things to Consider with Electric Pallet Jacks

Although not as common, electric pallet jacks are still a favorite for equipment operators. These machines are not as strenuous on workers because electric pallet jacks operate on a motor rather than human power. They can handle more weight with their weight capacity being 6,000 lbs. Unique to the electric pallet, the motor in the jack assists in lifting and lowering the forklift, whereas the manual pallet jack is restricted to staying on the ground. Due to this, the electric jack increases productivity for warehouses because they can carry larger loads, go farther distances at a faster rate, and move loads to high or low areas.

The cons of electric pallet jacks cannot be ignored when comparing the costs to manual pallet jacks. One factor that deters buyers from purchasing an electric pallet jack is the cost. One electric pallet jack will cost you anywhere from $2,000 to $5,000 depending on the brand and the features. You also have to consider maintenance fees as well for the motor and the wheels. Another way that electric pallet jacks can pull at your pockets is with their constant need to have their fuel resupplied. Even if the motor is battery operated, it will still need to recharge, meaning you will need a charging station. Lastly, another con to having this equipment is that it requires a strict operating training and certification process. Unlike manual pallet jacks, OSHA states that those who are not trained on how to operate this equipment will not be able to use it. This requires employers to fund training, which requires extra time and money.

Although both types of pallet jacks offer their own benefits and disadvantages, it is still a wise investment to make for your company.  It is a huge asset that can help to drive your productivity results and help your facility operate at a higher level. The smallest tool can make a significant impact on your company, and this proves true with the pallet jack.

Top 6 Forklift Options to Reduce Maintenance Costs

One of the biggest keys to having a profitable business is to find ways to reduce costs without sacrificing quality or customer satisfaction. Buying a forklift, regardless of size, is expensive enough so the maintenance can be even steeper in price. We have compiled a list to help your company save some coins in maintenance costs to make sure you are providing quality as a standard to your company and your customers.

Repair Floors and Eliminate Sources of Tire Damage

Worn out floors can cause serious damage to your forklifts’ tires if the floors have holes or are badly worn down. Debris and waste such as plastic, wooden pieces, and other trash can also cause tire damage, which eventually leads to your machine needing new tires. Making sure that your manufacturing site upholds cleanliness standards and investing in smooth, even floors can eliminate the chances of employee accidents and machine damage.

Introduce Forklift Operating Safety Training

When is the last time your forklift operators participated in a forklift operating safety training? If you could not answer immediately, that means that it is time to plan for a training session. These sessions act as a refresher on safety protocol, while also update operators on any new driving/handling techniques when operating the forklifts. The benefits of these training sessions are that they increase forklift operator awareness and significantly decrease the amount of damage to the machines and any inventory.

Sticking to One Brand of Forklifts 

Various companies make forklifts, and not all of these machines are made the same. Different companies like to add on signature gadgets to build their brand stand out, and these additions can come additional costs. It may be a smart investment to be consistent with the brand of forklifts that your company uses to ensure that you do not have to kick out extra maintenance fees for different brands of forklifts.

Replace Tires and Wheels Frequently

Due to the lack of suspension that forklift machines have, their tires and wheels are prone to become worn down very easily and require frequent maintenance. An excellent investment tool would be to invest in shock absorption pads and replace tires and wheels frequently. Even the most skilled forklift driver is bound to have an incident on while operating the machine. These minor accidents can accumulate damages very quickly, and soon, you will need to replace an expensive machine. Investing in shock alarms to help indicate and absorb some shock will help keep track of how often to replace tires.

Setup a Maintenance Program

Having a contract with a maintenance provider could help companies maintain repair costs. Instead of having unexpected, or large repair bills, Have a monthly fixed price with a service provider to address any problems and eliminate the potential for any significant issues in the future. This is why sticking to one brand of forklifts is essential because this one factor could help to regulate the monthly cost of your maintenance bill. Even if there are no significant repairs one month, the constant upkeep on your machines will save you a ton in the long run.

Investing in Multi-Function Display Screens

Multi-function display screens are vital to any machine. Their primary function is to display the performance of forklift, determine its current condition, and if it’s time for any maintenance checks. It can control and regulate the speed of the forklifts and even measure oil levels. This is a brilliant investment to have seeing as it does most of maintenance monitoring for you.

PRODUCT SPOTLIGHT: 5195 LINDE NARROW AISLE REACH TRUCK

At Linde Material Handling, we are looking back on more than 70 years of designing the most reliable forklift trucks in the industry and our new warehouse products are no exception. The new Linde Series 5195 narrow aisle reach truck combines operator comfort with increased efficiency and enhanced visibility. These features make the Linde reach truck the right choice for every warehouse environment.

Ergonomics

With the Linde’s ergonomically focused compartment, adjustable steer tiller and control handle coupled with the most operator room in the industry, the compartment can be adjusted to provide the operator with a comfortable working environment, reducing fatigue and maximizing overall productivity.

Maintenance

With a service door that opens well nearly 180 degrees, technicians have full and easy access to all necessary componentry, allowing for the truck to remain in service longer. The new Linde reach truck also has a 2-piece cover that grants additional access to critical components and makes service a breeze. Technicians will appreciate the onboard diagnostics used to quickly and effectively check and address truck systems. The CAN bus electronics integrate truck systems with reduced wiring and electrical connections. Overall, the Linde Series 5195 reach truck enables easier and faster maintenance.

Performance

Linde’s powered lowering drastically increases lower speeds, reducing cycle times, and pumping energy back into the battery. Long run times and reduced cycle times make the 5195 series an efficient material handling solution. Variable steering resistance and an informative display with the truck status support the operator staying in perfect control of the truck and its valuable loads during operations. The 5195 series preserves the engineering pedigree of all Linde products, holding industry leading residual capacities, allowing heavier loads to travel higher and reducing adding to the flexibility of your warehouse’s storage capabilities.

Efficiency

Linde’s cushioned hydraulic system allows for delicate handling of any load, including controlled acceleration, smooth maneuvering and responsive braking with or without a load. This increases operator efficiency while helping to guard against product damage. 

Confidence

Linde’s glass overhead guard provides the operator with zero obstructions while checking load placement on a rack. With the glass overhead guard, the operator can stay within the compartment throughout the handling of the goods even at higher heights. This increases fork accuracy, and in turn, decreases cycle time and product damage. 

For more information or to request a demo, contact your authorized local dealer today.

Product Spotlight: 1101 Linde Electric Walkie / Rider Pallet Truck

With over 30 years in this industry, Linde knows warehousing. With a combination of this industry knowledge and the needs of warehouse operators, Linde has released the new 1101 Linde Electric Walkie / Rider pallet truck.

We understand that warehousing isn’t easy and this truck is designed to withstand the most demanding duty cycle. Matching performance with ergonomics, the 1101 Linde Electric Walkie / Rider pallet truck is a high performing and comfortable pallet truck designed to get the job done.

Intuitive Controls

With the latest technology in the controller and design of the motor, the Electric Walkie / Rider pallet truck gives the operator smooth control of the truck. A variety of drive tire options provides smooth movement of the pallet truck, along with the ergonomically designed, impact resistant, aluminum reinforced control handle with twist grip control.

These intuitive controls make for smoother operations and less strain on the operator. To achieve even more effortless control, there is an option to add electric power steering to reduce steer effort. This truck is equipped with traction and lift controls grouped on a tiller head, allowing for control with either hand. Linde’s Easy Pick with Coast Control drastically improves case picking efficiency.

Maintenance

A one-piece cover provides noise reduction and full access to key components on the truck. The low maintenance AC traction motor with built-in thermal protection is enclosed for protection against damage, debris or moisture. Regenerative braking minimizes the use of the service brake and relieves heat from the traction motor increasing the life of the truck.

For easy maintenance, the CANbus design and diagnostics can be controlled through a single point plug. Fault codes are shown on the multi-function display for easy identification and quick repair.

Reliability

The solid frame construction and the fork linkage design are proven in the most demanding applications. The solid steel tie bars are maintenance-free with load wheel bearing block assemblies designed to support shock loads over the entire width of the forks. Fork wear or bending are not an issue.

Performance

With a proven history in warehousing, you can expect the 1101 Linde Electric Walkie / Rider pallet truck to exceed expectations. Whether you use this truck occasionally or constantly, you can rest assured that the high performing, low maintenance, reliable vehicle will work best in your application.

For more information or to request a demo, contact your authorized local dealer today.

 

Product Spotlight: Baoli KBD40/KBD50

The Baoli Series 6012 is the latest addition to KION North America’s Baoli product line. With the introduction of this series, KION North America offers Baoli forklifts with load capacities ranging from 3,500 lbs., all the way up to 10,000 lbs. to provide you with a range of models to get the job done.

Offered in two different models, KBD40 and KBD50, the Baoli Series 6012 is a diesel, four-wheel truck equipped with single or dual SE or pneumatic drive tires, making it suitable for a variety of environments. KBD40 lift capacity is 8,000 lbs. KBD50 lift capacity is 10,000 lbs. Both models have excellent residual capacity at height.

Performance and Value

The Baoli KBD40/KBD50 is an extremely versatile truck that can operate outdoors even in inclement weather with an optional, fully-enclosed and heated cabin. This truck is a perfect match if you need for a sturdy, quality forklift that delivers great value.

Built using proven components, the performance of these trucks is outstanding. The powerful Kohler Tier 4 turbodiesel engine delivers 74 HP and plenty of torque to more easily handle heavy loads. With Kohler’s advanced, common rail direct injection system and Electronic Control Unit (ECU) with fuel mapping, these trucks are very fuel efficient. You can also expect lower maintenance costs and less downtime, with no requirement for a Diesel Particulate (DPF) or Diesel Exhaust Fluid (DEF).

Since no two operations are the same, the Baoli KBD40/KBD50 models offer a multitude of options to meet your operation’s specific needs. Some of these include 4th function hydraulics for special attachments, multiple mast options, and tapered and polished forks.

Reliability

As with any piece of equipment, routine maintenance is crucial to maximizing efficiency and performance. To help you get the most out of your investment, performing operator checks and doing routine maintenance on this truck has never been easier. The hood opens to a nearly 90-degree angle allowing the operator to easily access the engine compartment. Removable floor plates provide access to a majority of truck components. Taking reliability a step further the KBD40 and KBD50 are DEF and DPF free. They do not use diesel exhaust fluid or have a diesel particulate filter that requires downtime for regeneration and periodic service. This saves your business time and money, and helps keep your operation running smoothly.

Even though the KBD40/KBD50 trucks have outstanding quality and reliability, it never hurts to have a good warranty you can rely on. All Baoli forklifts are backed by KION North America’s standard 2-year warranty which covers standard equipment for the first year and unlimited hours, in addition to standard powertrain coverage for two years or 4,000 hours. An optional extended warranty for one additional year or 2,000 hours can also be purchased.

Baoli brand equipment is fully integrated into KION North America’s supply chain and service system. The company’s South Carolina-based warehouse is stocked with a variety of spare parts. Sales and support for the KBD40/50 is provided by a network of authorized dealers throughout the United States.

Comfort

The Baoli KBD40/KBD50 is equipped with a host of standard comfort features at no extra cost including a tilting, adjustable steering column and a comfort suspension seat with a high-visibility orange seat belt. A roomy, cushioned operator compartment makes these trucks comfortable for any size operator.

Confidence

These trucks are not just comfortable. They also offer standard operator assist features like forward-facing twin LED spotlights, dual external mirrors, and separate brake and inching pedals. Treaded entry steps, an overhead guard mounted entry grab bar, and a handgrip built into the seat’s side bolster, give the operator three-point stability when getting on and off the forklift. The seat side bolsters help keep the operator secure when operating the truck.

The standard, amber warning light and backup alarm help create a more confident workplace for everyone.

If you are looking for a quality counterbalanced forklift with the performance, value, reliability and operator confidence your workplace needs, look no further than the Baoli KBD40/KBD 50. For more information or to request a demo contact your authorized local dealer today.

Difference Between Pneumatic and Cushion Tire Forklifts

A big decision is being made when buying a forklift. It is an expensive and a substantial piece of machinery to own and maintain. You’ll want to be sure that you are buying a forklift that can match your environment and can handle the amount of lifting you’ll need. Different forklifts require different tires, with doing proper research beforehand to ensure the tires are appropriate for your work setting. It is imperative to select the right kind of tires because it will affect the overall handling and welfare of the forklift. Here are the differences between pneumatic and cushion tire forklifts.

Pneumatic Tires
Pneumatic tires are typically used for outdoor operations and are able to grip uneven and rough terrain. There are two different types of pneumatic tires, solid pneumatics and, air pneumatics. Solid pneumatic tires are made solely out of rubber and are additionally more resistant to puncture, while air pneumatics are air-filled. Pneumatic tires are more commonly seen on construction sites and other similar establishments. Brand new pneumatic tires can range from $20,000 to $25,000, because of this, used pneumatic tires can sell rapidly.

Cushion Tires
Cushion tires are created by smooth, solid rubber. These types of tires are also much cheaper to manufacture and are essentially very straightforward when it comes to prolonging them. However, these tires do not get a similar level of traction as pneumatic tires do. Cushion tires are generally best for flat and smooth surfaces and are more ideal for indoor warehouse spaces rather than outdoor settings, and can regularly be seen being used on loading docks. They can’t withstand as much weight as pneumatic tires can, but can function in smaller capacities.

Now that we have explained the difference more clearly, between cushion and pneumatic tires, you’ll need to decide which is best for you. Think about how your forklift will be used, the amount of room you have and the type of setting you are in. Take into consideration that your work environment will play a heavy role in making the ultimate decision between choosing one of the two tires. Both cushion and pneumatic tire forklifts can be acquired in any load volume, from less than 2,000 pounds to more than 200,000 pounds.

If you are still having trouble deciding, we are more than happy to give you our input and opinions. At KION North America, we understand the importance of choosing the best tire for your forklift. Please contact us if you have any further questions at 843-875-8000.